Automation in air cargo terminals

Automation in air cargo terminals

No longer just a trend or a perk, automation is becoming the cornerstone of modern air cargo operations, as it enables the industry to meet the growing demands of e-commerce, perishables, and time-sensitive shipments with unparalleled efficiency and precision.

The complexity of modern air cargo operations, coupled with the increasing demand for speed and accuracy, has exposed inefficiencies in traditional systems. Cargo terminals often face bottlenecks due to manual processes, high labour costs, and limited scalability. These challenges can often be addressed by introducing advanced automated solutions designed to optimise space utilization, enhance precision, and accelerate processing times.

“Our solutions are engineered to handle high-density storage and high-throughput operations, ensuring seamless logistics even during peak demand periods,” Siri Yu, Regional Director at CIMC, explained, pointing to flagship projects such as the cargo systems at Beijing Daxing and Shanghai Pudong airports, which showcase CIMC’s ability to manage millions of tons of cargo annually through automated technologies.

Key technologies

Offering state-of-the-art systems tailored specifically for air cargo terminals, CIMC’s innovations are seeking to redefine operational efficiency and address the challenges of modern logistics.

One of the key advancements is CIMC’s Automated Storage and Retrieval Systems (AS/RS), which enable high-density storage and rapid retrieval, significantly minimising delays and maximising terminal efficiency.

“These systems are designed with precision positioning and robust scalability, making them versatile for handling diverse cargo types,” Yu said.

Another beneficial tool lies in CIMC’s Multi-Shuttle and Four-Way Shuttle Systems, engineered for high-density storage and unparalleled scalability. These solutions efficiently manage small parcels, temperature-sensitive items, and mixed cargo, offering the flexibility required to cater to varied industry needs. The Four-Way Shuttle System, in particular, boasts intelligent obstacle avoidance and high adaptability, making it ideal for industries ranging from cold chain logistics to e-commerce.

The final stages of warehouse logistics have also seen remarkable innovation with CIMC’s Automated Loading and Unloading Systems. These systems are equipped to handle heavy loads and adapt to various vehicle types, ensuring safe and efficient handling of bagged and boxed materials.

“Our push-pull plate and gantry systems are critical for managing the complexities of the global cargo network,” Yu added, highlighting their relevance in today’s fast-paced logistics landscape.

Beyond physical infrastructure, CIMC is leveraging digital technologies such as Digital Twins and Smart Analytics to revolutionise cargo management. By creating real-time simulations of cargo operations, these tools provide stakeholders with actionable insights to enhance transparency, reduce operational risks, and optimize resource allocation. “Digital twin technology is a game-changer for decision-making in logistics,” Yu emphasised, underlining its role in fostering a data-driven approach to cargo handling.

Redefining standards

The exponential growth of e-commerce has redefined logistics, placing immense pressure on cargo terminals to handle large volumes quickly and accurately. Logistics solutions, powered by intelligent sorting robots and high-speed conveyor systems, are tailored to meet these demands.

“We’ve partnered with major e-commerce players to develop solutions that not only enhance speed but also maintain accuracy, ensuring customer satisfaction,” Yu added.

At Beijing Daxing International Airport, for example, CIMC’s automated cargo handling system manages over 1.2 million tonnes annually, utilising advanced roller conveyors and five-level electric transfer vehicles (ETVs). Similarly, at Shanghai Pudong Airport, CIMC has implemented one of the largest standalone cargo terminals in China, with a capacity of 1.2 million tonnes.

“These projects highlight how automation can transform air cargo terminals into hubs of efficiency and reliability,” Yu said.

Moving forward

While the benefits of automation are clear, the transition poses challenges, including high initial costs and the need for skilled personnel to manage advanced systems. However, Yu believes these hurdles are outweighed by the long-term gains. “Automation is an investment in the future. It not only reduces operational costs but also enhances scalability and sustainability,” Yu explained.

Looking ahead, CIMC aims to expand its footprint in the global air cargo industry by focusing on innovation and collaboration. The company plans to integrate emerging technologies such as artificial intelligence and blockchain to further enhance efficiency and transparency. “Our vision is to create smart, connected, and sustainable logistics ecosystems that redefine the industry’s standards,” she concluded.

Picture of Ajinkya Gurav

Ajinkya Gurav

With a passion for aviation, Ajinkya Gurav graduated from De Montford University with a Master’s degree in Air Transport Management. Over the past decade, he has written insightful analysis and captivating coverage around passenger and cargo operations. Gurav joined Air Cargo Week as its Regional Representative in 2024. Got news or comment to share? Contact ajinkya.gurav@aircargoweek.com

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